Gerome Technologies fabricates insulation components for all makes, models, and manufacturers of power generating systems, which can be produced and delivered as individual components or as repair kits. If necessary, parts can be reverse engineered to any needed specifications based on samples, drawings or descriptions.
Power Generation Components
Our line of products for the power generation industry includes:
Rotor Components
- Bearing Insulation
- Bore Components
- Creepage Blocks, Top Filler
- Hydrogen Seals
- Main Insulated Leads & Lead Components
- Permanent End Wind Blocking
- Retaining Ring Insulation
- Copper Conductor Coils and Components
- Slot Cell Insulation (Slot Armor), Ground Wall Insulation, Slot Liner
- Sub Slot Covers, Bottom Filler
- Temporary Wood Blocking
- Turn Insulation
- Air Baffles
- Hardware/shaft accessories
Stator Components
- Conformable Materials for:
– End Wind Support
– Slot Portion - Gradient Materials:
– Conductive Fleece
– Conductive Side Packing
– Conductive Top, Middle, Bottom Filler
– Ripple Springs - Gunstocks, Machined Parts
- Mica Strips, Mica Tape
- Side Filler
- Stator Bar Support Rings
– Binding Bands, Radial Rings, Surge Rings - Stator End Caps, Series Loop Boxes, Capping Resin
- Stator Wedges
- Stator RTDs
- Machined Structural Components
- Hose Assemblies
- Copper Connectors and Accessories
Other Insulation and Components
- Bore Copper Accessories & Hardware
- Brazing Materials: Foil, Strip, Rod & Rings
- Components for Exciter & Diode Wheel Assemblies
- Custom Die-Cut Components
- Flexible Leads, Coil to Coil Connectors
- Hardware & Fasteners
- Molded Parts
- Non-Metallic Hardware:
– Threaded Rod
– Nuts
– Washers - Insulated Bus Connections
- Insulated Terminals & Terminal Nuts
- Insulating Tapes & Re-Rolls:
– Glass, Mica, Silicone - Repair Tools, Bearing Shoes, Rotor Shoes, Coil Forming Winding Fixtures
- Solder, Flux, Welding Electrode, Solder Paste
- Wood Wedges, Filler
- Molds and Temporary Tooling
Additional Industries & Products
Furnace
GT provides custom insulation components with applications in AC/DC Arc Furnaces.
Medical Equipment & Appliance
GT produces custom insulation components with applications for medical equipment, secondary power sources, and common appliances.
Aerospace Applications
GT produces and supplies insulation products which have a wide array of applications for the aerospace industry. To request more information or to discuss an upcoming project please contact our sales team directly.
Additional Products
Gerome Technologies also makes parts that do not fall into a use for a specific industry and have a wide range of applications.
Services & Capabilities
Gerome Technologies offers the following services for all industries and local businesses:
Die-cutting
With thousands of dies in stock, Gerome Technologies offers die-cutting options for a wide array of materials and applications.
- Flat Bed Press
- Sheet Fed
- Roll Fed
- Kiss–cut, Die-cut
- Multiple-layers
Laminating
Molded Parts
Machined Parts
Material Converting
Gerome Technologies has extensive experience in converting composite materials for a wide array of applications. Our material converting capabilities include:
- Die-cutting
- Coating
- Male / Female Punching
- Blanking / Shearing
- Molding
- Slitting / Rewinding
- Sheeting
- Laminating
- Pultrusion
- Thermal Forming
Kitting & Assembly
Gerome Technologies offers complete kitting and assembly services for our customers. Based on your company’s needs Gerome Technologies can offer several cost effective options to help reduce costs and valuable time tracking down unknown materials or components.
Examples of kits we have assembled includes, but is not limited to:
- Bore Copper Accessories Kits
- Brazing Kits
- Winding Accessories Kits
- Exciter & Diode Wheel Assemblies
- Permanent End Wind Blocking Kits
- Temporary Wood Blocking Kits
- (Many other kitting options available please call to discuss future kitting options )
Custom Wood Products
Reverse Engineering
Gerome Technologies has a skilled and knowledgeable technical sales team which has the experience and capability to design and/or reverse engineer parts for your next project based on samples, prints and drawings, or general descriptions.
Based on the scope of your project, our team can provide CAD drawings and prototypes of finished parts and materials. This service aims to help ensure that our parts are suitable for their planned application, while at the same time reduce the risk of issues that could potentially derail your project schedule.
- Permanent End Wind Blocking
- Copper Components
- Collector Assembly
- End Wind Air Baffle Assembly
- Westinghouse 2-86×130 Rotor
- 7A3 Rotor Connector and Main Lead Set
Refurbished Parts
Gerome Technologies has extensive experience in the refurbishment and modification used parts. Our production has restored a wide variety of electrical insulation components and materials to acceptable working conditions through various methods and techniques. The most common restoration work includes:
- Re-coating Surfaces / Zone Coating
- Laminating
- Sanding/Cutting
- Gluing
- Pressing
- Baking
- Slot Cutting
Our investment in a variety of manufacturing equipment allows our production team the flexibility needed to service all types of material supplied in rolls — papers, tapes, plastics, felt, vinyl, cloth, and custom composite materials.
We also operate a complete wood shop which stocks a variety of lumber and materials allowing us to offer custom wood products and custom packaging solutions to our customers.
Please call us to discuss an upcoming project and possible solutions.
Production Materials
Gerome Technologies has developed an extensive experience with a variety of plastics, tapes, epoxies, woven glass cloths, etc. for a range of electrical insulation applications. The following list is representative of, but not limited to, the common materials used in production:
Flexible Materials
- Nomex®
- B-Stage Epoxy Coated Nomex®
- N-M-N
- Rag/Mylar
- Polyester Film
- Felt, Dacron, Aramid Fiber
- Fish Paper – Vulcanized Fiber Paper
- Conolite, Polyester Glass
- Epoxy Glass Cloth
- COPACO® Rag Paper
- Kraft Paper
- Kapton® Polyimide Film
Nomex® and Kapton® are registered trademarks of E.I. du Pont de Nemours and Company. COPACO® is a registered trademark of the Cottrell Paper Company.
Rigid Materials
- Mica Paper, Sheets
- Glass Epoxy Laminate
- Glass Polyester Laminate
- Phenolic Laminate
- Vulcanized Fiber Built-up Sheet, Rods, and Tubes
- Expandable Porous Epoxy Glass Mat – Poromat®
- Pressboard: Kraft, Nomex
Poromat® is a registered trademark of the Isovolta Group.
If you have any questions about an upcoming product or project, please contact our sales department directly by phone or by email at [email protected]